Cellular glass blocks and plates for facing

The product key characteristics are the following:

Sizes
from 0.1 m up to 1.2 m in length (width) and from 0.02 m up to 0.2 m in thickness (the samples were obtained and the experience of preparation the mentioned sizes is exist)
Shape
accuracy is ensured by the technology and the resulted blocks shape is not need in the additional sawing and the resulted product is characterized with the homogeneity of the surface, possible the high strength colored layer upon the facing surface, possible the bas-relief facing structure
Density
from 250 kg/m3 up to 600 kg/m3
Heat conduction coefficient
from 0.067 W/(m•K) up to 0.12 W/(m•K)
The compressive strength
from 1.5 MPa up to 7.5 MPa
Color
any, according the customer's request

The product differences from analogues

The facing plates made from polymer or ceramic are the nearest analogue of the proposed product.

The proposed production has the following differences from the known facing plates:

  • Everlasting color produced by inorganic pigments in contrast with polymer plates
  • Low weight in contrast with ceramic and concrete plates
  • Fireproof
  • Material accurately specified size directly in the furnace manufacture is possible that eliminates the sawing of finished products and leads for the smooth face surface
  • Increased strength of the material allows its using as self-supporting
  • The resulted product manufacture of exactly sizes and of relief and bulk share without additional machining
  • Possibility of special colored or high strength thin glass-type layers upon the face surface

The proposed technology differences of from analogues

  • Various types of raw materials such as glass cullet (including off-grade) and natural silicate (diatomite, tripoli, flask, zeolites) are possible
  • The metal forms absence during heat treatment significantly reduces the energy intensity and excludes the defect product
  • Available and maintainable equipment is applied
  • High cost and hard-to-reach components are absence in raw materials, waste glass reusing
  • The relatively low cost of the products obtained in the range from 3 up to 20 €/m2 (it depends on raw materials type, manufacture productivity, cost of pigments and type of products)
  • The author's experience in installation and starting the manufacture of similar materials in combination with one of the highest h-index among the experts in this field
heat insulation
Facing plate without pigments (20x20x2 cm)
heat insulation
Colored facing plates with bar-relief
heat insulation
Facing plate with colored layer made from glass mosaic

Applications

Facing material in facades

heat insulation
The collapse of a ventilated facade from the reconstructed houses in the Kaliningrad region (Russia). Photo from http://40161.ru/news-9126.html
heat insulation
The collapse of the ventilated façade in Vladivostok (Russia). Photo from http://ventfasad.blogspot.ru/2012_11_01_archive.html
heat insulation
Fire of a ventilated facade in Moscow. Photo from http://drugoi.livejournal.com/3012679.html#cutid1

The proposed materials are fireproof, high strength and light

heat insulation
Plate made of composite cellular glass with a vapor permeable coloured face layer on the surface
heat insulation
Plate made of composite cellular glass with a vapor non permeable transparent face layer on the surface
heat insulation
Facing plate with colored layer made from glass mosaic
heat insulation
Facing plate with colored layer made from glass mosaic
heat insulation
Cellular glass facing plates with bar-relief
heat insulation
Cellular glass colored and white facing bricks

Composite cellular glass plates for flour and for flat roofs

The recent flat roofs have the real problems with low strength. These problems usually are due to the properties of roof materials.

heat insulation
The destruction of the screed situated on top of soft insulation. Photo from http://teplov.ru/construction/softroof/condition/
heat insulation
Cracked floor tiles as a consequence of the shrinkage of the extruded polystyrene layer under the cement screed

The proposed light materials are combine high strength and heat insulation properties. Thin glass layer upon the surface provides also water non permeability.

heat insulation
Plate made of composite cellular glass with a layer of sheet glass on the surface
heat insulation
Plate made of composite cellular glass with a layer of sheet glass on the surface and additional metal grid under it for extremely strength